Tests

Project No.:MC-IND                                                                                                      ISR
                                                                                                           Report No.: 20100428 

PEDS
PRO ELECTRONIC DESIGN SYSTEMS
Registration Number: 2003/071737/23



PRELIMINARY REPORT ON ENRGY CONSUMPTION COMPARISON
BETWEEN INDUCTIVE AND RESISTIVE STOVE PLATE
by

Dr.P.J.L.Smit


Submitted to:                                                                                                                        
M.C.Botha
                                                                                                                                         
  EXECUTIVE SUMMARY

A Complete Inductive Stove Plate was supplied by MC Botha for energy consumption and energy saving analyses. Results were repeatable within a 5% variation including a 3% uncertainty. A saving of up to 50% can be achieved with the Inductive Stove Plate compared to a Resistive Stove Plate and a 64% saving on time will reduce the time that the kitchen will be in operation.

            Keyword: kWh, Current energy.


This graph indicates the non-linear heating of the resistive type heating plate.
The Induction plate shows a near perfect linear heating line.
This graph can be used to indicate the losses of the resistive plate.
 1.        INTRODUCTION

PEDS was requested to do various tests within his own discretion to test the energy saving capability of the Induction stove plate. These tests included comparison with a resistive plate, energy consumption and time.

2.        BACKGROUND

Induction heating has been used in the Industry for a very long time because of its ability to generate heat in a magnetic material without touching it and with minimum losses. The introduction of induction stove plates were forced by the need for more efficient use of electrical energy and to minimize the losses.

Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, where eddy currents are generated within the metal and resistance leads to Joule heating of the metal. An induction heater (for any process) consists of an electromagnet, through which a high-frequency alternating current (AC) is passed. Heat may also be generated by magnetic hysteresis losses in materials that have significant relative permeability. The frequency of AC used depends on the object size, material type, coupling (between the work coil and the object to be heated) and the penetration depth.(Wikipidea definition)

Induction cooking
In induction cooking, an induction coil in the cook-top heats the iron base of cookware. Copper bottomed pans, aluminum pans and most stainless steel pans are generally unsuitable.
The heat induced in the base is transferred to the food via conduction. Benefits of induction cookers include efficiency, safety (the induction cook-top is not heated itself) and speed. Drawbacks include the fact that non-metallic cookware such as glass and ceramic cannot be used on an induction cook-top
  
3.         METHOD

A very simple practical method was used to demonstrate and test the
efficiency of the ISP. A similar dual stove plate was installed with a
1kW and a 1.5 kW plate to be compared. A combination of current,
potential, temperature and timing instruments were used to collect
information for the results. Two identical pots with a measured 750ml
of water were placed on the plates, the current, voltage, time to
94 Deg C, frequency, kWh and temperature were measured, before
and during the heating process.

4.         RESULTS
           
            Results are based on a series of tests which were done with the same
            environmental conditions to minimize the uncertainties. The results as
            on the Graphs 1 and 2 show a clear indication of a much higher
            efficiency by the ISP then the RSP. If the tests are to be explained
            in a scientific format, then it is clear that the same amount of energy
            is used to heat the same volume of water, for both heating
           devices, but the RSP has a very low efficiency, while the ISP has a
           much higher efficiency and hence the saving of energy.                     

5.         CONCLUSIONS

            The induction cooking plate has a much higher efficiency then
            any of the solid  plates on the market.

            It meets the speed and capabilities of a high speed kettle.
            Energy is transferred directly to the container and not by heating
            insulation, metal or ceramic and then the container.

            4200 Joules of energy is needed to raise the temperature of one litre
            of water by one degree C. From this scientific rule, the losses can be
            calculated.

            The saving based on these tests will be of a much greater magnitude
            when done in real life situation. It is then possible to repay the total
            value of the stove plate over a period of less than twelve months
            from the savings only.
           
            It is a fact that the savings in rands will increase as the price of
            electricity increases by 25% per year.

            The intense heat , for example a solid plate reaches a temperature
            of over 400 Deg C in just 10 minutes, generated will have a negative
            effect  on the cooling system of the area around it.

6.        SAMPLE CALCULATIONS:

            Calculating the monthly saving by cooking 3 small pots of 750 ml
            of water per day.
            Standard Solid Plate Calculation: (1500 Watt)
            Time to cook 1 pot:    11    Min
            Current:                       5.4  Amp
            AC Volts:                211.6 V                                                                  
            Energy Consumed:      Hours x Amps x Volts
           ( 11/60 )x 5.4x211.6 = 209 Watt
            Energy Consumed per Day = Energy Consumed x3
                                                 = 209 x 3
                                                 = 627 Watt
            Monthly Energy Consumption = Daily Consumption x 30
                                                =  627 x 30
                                                = 18 810 Watt
                                                =  (18810/1000) x R0.73
                                                =   R13.73
            Induction Plate Calculation: (2000 Watt)
            Time to cook 1 pot:      4  Min
            Current:                        7.1  Amp
            AC Volts:                 211.6 V    
            Energy Consumed:      Hours x Amps x Volts
                 ( 4/60  )x 7.1 x 211 = 100 Watt
            Energy Consumed per Day = Energy Consumed x3
                                                 = 100 x 3
                                                 = 300 Watt
            Monthly Energy Consumption = Daily Consumption x 30
                                                 =  300 x 30
                                                 =  9000 Watt
                                                 =  (9000/1000) x R0.73
                                                 =   R 6.57

SAVING  of  52% on energy and a 64% saving on valuable time.
You could save up to R1 277.00 a year based on an average of 2 plates running 1 hour per day.

     
Graph 1

Demonstrate the difference in energy consume

Graph 2
Graph 3